Merry Christmas

Merry Christmas

Progress continues.  The entire interior is in and everything electronic and electrical works.
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All that's left it replacing the clutch slave and hose and balancing the carbs.

Yay me!!!

Lots of progress...getting very close.

I've finally made progress on getting the GT back on the road. We've had a run of mild December weather here in North Carolina with the temps in the 60's and 70's which makes it easier to work on the car since I have no garage.

Here's a list of what I've gotten done this week.
Installed the fog and driving lights on a bar inside the airdam
Got the headlights and all other lights working---the wiring was a total mess
All the interior carpet panels are installed except the doors (waiting on some parts)
Installed all new LED and cold cathode tube interior lighting with LED courtesy lights under the doors to light up the ground when you get out of the car at night.
New 6-speaker sound system with am/fm/cd/usb/sd and Satellite
Rewired half of the harness under the dash (what a mess)
Cold cathod lighting in the cargo area
LED brake, tail and turn signal lights
Dual LED high 3rd brake lights
LED back up lights wired to the 4-synchro transmission
LED gauge lights
Modified late model center console armrest with LED map/task lights
Horn wiring sorted out and horns installed
aux power outlets installed
Modified speaker console with toggle controls for interior. fog. driving lights plus seat heater controls. all with LED indicators and dim LED lighting

It's been a busy week :)

I found an adaptor at Victoria British for the temp sender which is different on the older MG's so I don't have to swap out gauges.
The interior lighing is really nice.  I used the cold cathode light tubes, commonly called neon lighting (but it's not) I have two 6" tubes on the roof surround at the B pillars, two 12" tubes under the dash, two under the seats and two in the cargo area activated by a switch  that turns on the lights in the pare tire bay when you open the cargo cover.
I also installed LED's in the bottoms of the doors to light up the ground when  you step out of the car.

I'm still working on getting the windshield wipers working but I've figured out the wiring problem so it's just a matter of putting it back together.

I also installed the relay controlled second fuse panel on under the passenger side dash.  it will control the heated seats, sound system, interior lighting and aux power outlets.

And I have heated seats now too!  :)

I'll write more later but I'm getting excited...she's getting close to being ready to drive again.

RUNNING! ALMOST "DONE"

It's alive!

We got the GT running.  Once it was all together I pulled the choke and it fired right up and ran very smoothly.  This with rebuilt but not-yet-balanced carbs and an engine I rebuilt in 1989 with over 100k miles on it since.  It is also one that sat unused for over 10 years so yes, I'm happy with the job I did almost a quarter century ago :)

That is not to say that there are no problems.

I converted the car from positive to negative ground and converted from generator to a Saturn alternator.  It may or may not be working but the alternator light is glowing brightly.  I'm going to pull the unit out and have the alternator tested then backtrack the wiring I did.  Or I might take it to somebody else and let them worry about it.

The big problem was the rust.  The Previous owner "repaired" them by covering the rusted floors and sills with sheet metal screwed in place.  The more "patches" I pulled off the worse it looked.

Not having the time or money to cut everything out and rebuild it all I did the following:

I cut out as much of the bad metal as I could and then rust-treated the insides of the sills and rockers with rust converter. I then painted up inside and then sprayed undercoating in as best I could.  I then got steel and made new inner sills and floorboards with my metal break and pop riveted it all in place.  I then painted everything and then put down two layers of fiberglass mat and resin.

I then put down a layer of dynamat sound deadener and thermal insulation on the floors, firewall and transmission tunnel.

I painted and undercoated the underside and, hopefully, I've bought another 5+ years of life for the car.

I'm about to start putting the interior back in and hopefully the car will be mobile in the next week or so.

I also welded (very poorly) a metal patch on the rear floorboard where it was badly rotted out right above where the leading mounting point for the rear driver's leaf spring is.  If I hadn't done that, the forward leaf spring mount would break through the floorboard very soon.

God, I'm a shitty welder!  But it worked.

Getting ready for restart!!!

Well the engine and gearbox from the 74 roadster are have been installed in the GT.  Too much work to list here but some highlights are:

* Got the HS4 carbs installed but I'm pulling them of and going with the HIF4's because I don't like the crankcase venting setup I have now.
* Car modified for the 4-synchro gearbox from the roadster
* New DIY LED tail light assemblies are almost finished
* New modern sound system being installed
* reverse lights added to the car as well as headlight relays, an aux fuse panel under the passenger side dashboard for accessories
*  A coolant fluid recovery system has been added
* I did the Saturn 109-amp alternator conversion.
*  the LED daytime running lights in the airdam have been installed (see pics below)
*  I've torn out the interior and headliner and have recovered the seats and rebuilt the door panels.
*  New headliner and vinyl trim material have been purchased
All in all the car is about ready to fire up.  My work schedule is pretty busy this weekend so it should be running by next week.

The really bad news is that the rust on the driver side floorboards and sills is even worse than I thought.  This GT needs radical surgery to correct this but I am neither willing or financially ably to do that right now.
I'm going to stabilize the rust as best as possible and then fiberglass the hell out of everything.  It may only last 10 years but by then I'll either be able to afford a re-shelling or I'll be in the poor house :)

As far as the previous rust work done on the car all I can say is that the quality of repairs done was staggeringly shitty.  Galvanized metal roughly formed and riveted into place...sickening. (see bottom picture)

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Getting ready to put an engine back in the GT

Well the Roadster engine/gearbox is just about ready to go into the GT.  All I have to do is drain the oil from them both and refill them, change the filter on the engine and put the motor mounts on.

I have the harness cleaned up and I have to install the new rubber grommets on the underside that hold the hydraulic and fuel line and wiring harness in place.

I have added a small section of wires to the backup light switch on the gearbox so I can ad reverse lights to the car. pretty straightforward install especially since I have already added spare wires to the harness that runs from the front of the car to the rear.

The gearbox crossmember is rebuilt, cleaned, painted and has had the bolt hole modification made.

I puled the tachometer out and did the conversion to it for negative ground...the bad part:
I pulled the tach apart, cleaned it, painted the inside of the housing white to better reflect the internal lighting, and cleaned the hazy glass and cleaned and shined up the chrome bezel.  Why is that bad?  Well it's not.  The bad part is that after I reinstalled it the rest of the gauges look like absolute shit!!!  Now I have to pull the other gauges out and clean them too...like I don't have enough work.

Also needing done:
Rewire the car for negative ground-not too difficult.
Fix the broke female spade connectors for the fuel sending gauge and coil wire.
a ton of other little things involved in an engine swap and negative ground conversion.
I hope to have the car back on the road by the end of the Month

Since my wife and I are separating I have to have the GT, the Corvette and the Spitfire running and roadworthy and the 74 roadster ready  to be rolled around at least  and I have to have all that done by August 1st

I is gonna be a busy little bee!

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